Core Customized Advantages: Tailored for Plastics​

① Substrate-Adapted Customization: Fit All Plastic Types​

Low-temperature process customization:​

For heat-sensitive plastics (ABS, PVC): Max coating temperature ≤70℃ , deformation rate <0.5%.​

For high-heat-resistance plastics (PC, PPS): Adjustable temperature range 50–120℃, ensuring no cracking or warping.​

Surface pretreatment customization:​

Optional low-temperature plasma cleaning module for PP/PE with low surface energy: Increases plastic surface tension from 30–40 mN/m to 60+ mN/m, coating adhesion reaches ASTM 5B level.​

Optional primer coating integration for porous plastics like PA: Custom primer formulas fill surface pores, preventing coating penetration and ensuring uniformity.​

② Process & Coating Customization: Meet Decorative & Functional Needs​

Decorative coating customization:​

Metallic finishes: Customizable colors with gloss levels for 3C/automotive plastics.​

Special effects: Optional gradient coating or texture-preserving coating retains plastic’s original matte/leather texture.​

Functional coating customization:​

Anti-scratch coatings: Custom ceramic-based coatings with pencil hardness ≥3H .​

Anti-fingerprint (AF) coating: Integratable AF layer for touch-sensitive plastics.​

Medical-grade coatings: Custom biocompatible coatings for plastic medical devices, no toxic substance release.​

③ Structural Customization: Fit Plastic Part Shapes & Sizes​

Workpiece rack customization:​

For small plastic parts: Custom micro-clamps to avoid scratching, single-batch capacity up to 1,000 pieces.​

For large/irregular parts: Customized planetary workpiece racks with 360° uniform coating, even for hollowed-out or curved surfaces.​

Chamber size customization:​

Standard chamber: Suitable for parts ≤500mm × 300mm.​

Custom large chambers: Up to 1200mm × 800mm for automotive bumpers, large appliance panels with multi-target layout to ensure coating consistency.​

④ Smart Control Customization: Match Production Rhythms​

Recipe customization: 15-inch touchscreen HMI stores 300+ custom recipes with one-click switching—saves 80% of parameter adjustment time.​

Automation level customization:​

Basic model: Manual loading/unloading + auto coating for small-batch production.​

High-automation model: Integratable robotic loading/unloading compatible with 6-axis robots + inline conveyor.​

Temperature monitoring customization: Optional infrared temperature sensors to real-time track plastic surface temperature—avoids local overheating.

Customized Working Principle: Plastic-Friendly PVD Process​

1.Custom Preprocessing:​

For low-surface-energy plastics (e.g., PP): Low-temperature plasma (10–30℃) bombards the surface to create micro-pores, increasing adhesion.​
For heat-sensitive plastics (e.g., ABS): Water-cooled workpiece racks maintain surface temperature ≤70℃ during preheating.​

2.Low-Temperature Sputtering:​

Customized low-power sputtering (500W–2kW per target) reduces plasma heat generation; argon gas flow is adjusted to 10–20 sccm to slow deposition (avoids local overheating).​
For reactive coatings (e.g., TiN): Reactive gas (N₂) is injected in small pulses to control reaction heat, preventing plastic deformation.​

3.Controlled Cooling:

Customized slow-cooling program (cooling rate ≤5℃/min) to avoid thermal stress—critical for brittle plastics (e.g., PC).

magnetron sputtering vacuum coating machine

Plastic magnetron sputtering machine

customized magnetron sputtering machine

Customized Magnetron Sputtering PVD Vacuum Coating Machine For Plastic Images